Combined labyrinth seal and screw-type gasket bearing sealing arrangement

ABSTRACT

A bearing sealing arrangement for rotating machines uses a radially-acting labyrinth seal ( 2 ) to minimize bearing lubricant leakage and an axially-acting screw-type gasket ( 3 ) to return what fluid escapes through the labyrinth seal to the bearing ( 10 ). In embodiments, the labyrinth seal uses rings ( 4 ) with plastic wear surfaces formed about internal metal bands, the plastic forming corresponding profiles on the ends ( 27,28 ) of the bands so that the profiles interlock when overlapped to form the rings. The screw-type gasket preferably includes rotor-mounted helical fillets ( 22 ) formed in a section ( 21 ) that is retained in a seat ( 20 ) on the rotor. The section in embodiments is retained by inserting a ring-shaped key ( 23 ) into the section, thereby forcing the section into undercuts of the seat. The arrangement is particularly useful in wind machines, such as wind-turbines.

CROSS-REFERENCE TO OTHER APPLICATIONS

This is a National Phase of International Application No. PCT/IB2006/002619, filed on Sep. 21, 2006, which claims priority from Italian Patent Application No. BZ2005A000049 filed on Sep. 21, 2005, Italian Patent Application No. BZ2005A000062 filed on Nov. 29, 2005, and Italian Patent Application No. BZ2005A000063 filed on Nov. 29, 2005.

TECHNICAL FIELD

Embodiments relate to seals and gaskets, particularly as used around bearings in rotating machinery. More particularly, embodiments relate to non-contacting seal systems used in wind machines, such as wind turbines, wind mills, and the like.

BACKGROUND OF THE INVENTION

In rotating machinery, such as wind machines, bearings are used to support rotating components with as little friction as possible. To reduce friction, lubricants are often used in the bearings, but such lubricants must be retained within the bearings. Leakage can lead to increased friction, failure of the bearings, and contamination of areas and/or products adjacent the bearings. Thus, seals must be employed to retain the lubricant within the bearings.

Sealing in the bearing art can be done in a number of ways. For example, some bearings employ contacting seal systems, such as lip seal systems. These types of seals are not desirable for large diameter applications for several reasons. Because of the degree of wear these types of seals experience, the seals tend to weaken, particularly in the case of elastomeric materials. In the case of large gaskets, replacement is difficult, if at all possible, and very costly. To ease the difficulty of replacement, some known systems segment or subdivide such gaskets rather than making them a single piece. However, segmented gaskets can have issues, such as leakage at segment joints, with the seals they are supposed to provide, particularly along the segment joints.

An alternative to the problematic contacting seal system is the labyrinth seal. Various known labyrinth seals have been employed to reduce or eliminate the flow of fluids from one side of a seal to the other side of the seal. For example, in centrifugal air compressors, labyrinth seals are often employed to prevent the entry of lubricating oil into the compression chamber from bearings. However, for large diameter situations, labyrinth seals have not been economically practical since the required manufacturing tolerances are so precise. Additionally, because known labyrinth seals rely on the formation of vortices in the fluid against which they are employed, they typically will only greatly reduce, rather than eliminate, fluid leakage, which is not desirable in some installations.

To overcome the leakage of labyrinth seals, certain known installations instead employ pumping gaskets that push the fluid back toward the fluid reservoir (the bearing). However, known gaskets that actively pump lubricant, particularly in large-diameter applications, are expensive, difficult to manufacture, and are susceptible to defects.

SUMMARY OF THE INVENTION

To fill the need for a non-contacting seal system that provides total fluid leakage prevention, embodiments disclosed herein employ a combination of a labyrinth seal and a pumping gasket in a novel manner that results in an economical, relatively easy to manufacture sealing system. The sealing system of embodiments is substantially maintenance free and long-lived. Embodiments are particularly suited to large diameter applications, such as wind machines. The labyrinth seal reduces fluid flow while the pumping gasket, preferably a screw-type gasket, forces the fluid toward the bearing. A particularly effective arrangement of embodiments is to use a labyrinth seal to impede flow in a radial direction in combination with a pumping gasket to prevent flow in the axial direction and to return fluid to the bearing.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments will be described while referring to the accompanying drawings.

FIG. 1 shows a schematic partial section through a system for installation of a bearing in a wind turbine.

FIG. 2 shows a detail of the portion of FIG. 1 in which seal groups of embodiments is installed.

FIG. 3 shows a schematic partial front view of a radial rotor band.

DETAILED DESCRIPTION OF THE INVENTION

A rotating machine, such as a wind machine, typically includes a rotor 9 supported via a bearing 10 by a stator 11. The rotor 9 is supported by the bearing 10 for rotation relative to the stator 11. A group of seals 1, 1′ on either side of the bearing 10 prevents the escape of lubricant from the bearing. Each group of seals is a non-contact sealing system or arrangement 1, 1′ according to embodiments and includes a labyrinth seal 2 and a screw type gasket 3, as seen in FIGS. 1-3. The labyrinth seal 2 is arranged perpendicular to the axis of rotation of the rotor and mounted on facing radial surfaces of the rotor and stator. As discussed above, the labyrinth seal 2 provides fluid sealing in a radial direction. The screw gasket 3 is mounted on facing axial surfaces of the rotor and stator on opposed shoulders, the facing surfaces of the shoulders being parallel to the axis of rotation of the rotor.

The labyrinth seal 2 includes a plurality of rings 4 arranged concentrically in concentric grooves 5, 6, 7, and 8 in the surface of the rotor 9 supported by a bearing 10. The rings 4 of embodiments extend into facing grooves 12, 13, 14, and 15 made on a corresponding surface of the stator 11. For simplicity, various components are described as being on the rotor 9 and others on the stator 11, but it should be understood that the locations of these components can be switched in embodiments. Preferably, the rings 4 have some play in their respective radial grooves 12-15. As shown in FIG. 3, the rings 4 of embodiments are not closed, each having end portions 27, 28 with corresponding profiles such that the two end portions 27, 28 overlap to form a complete ring 4 once the ring 4 is installed in its respective groove 5-8. Preferably, the facing grooves 12-15 are formed in an insert 17 attached to the stator 11, such as with a screw 18 or the like.

On the rotor shoulder 19, a seat 20 is formed to hold the screw gasket 3. The shoulder 19 preferably includes undercuts or the like to retain a section 21 the screw gasket 3. According to embodiments, a ring-shaped key 23 inserted in the section 21 forces the section 21 into the undercuts. Preferably, the section 21 is made of an elastomeric material. Fillets 22 are formed in an external surface of the section 21, which fillets 22 have a generally helical profile as they diametrally run along the inner periphery of the section 21, as seen, for example, in FIG. 1 and as indicated by reference numeral 24. In other words, the fillets 22 form threads on the inner surface of the rotor axial surface. The fillets 22 rotate with the rotor 9 such that their helical profiles 24 (threads) pump lubricant back toward the labyrinth seal 2.

In embodiments, the rings 4 are compound elements, each with an internal ring of a durable material, such as metal, around which a wear ring is formed. Preferably, the wear ring is made from plastic or another suitable material. The plastic wear ring can be molded about the inner durable ring or can be formed of parts attached to the durable inner ring, such as with adhesive.

Embodiments thus provide labyrinth seals 2 to prevent bearing contamination from external influences while greatly reducing leakage from the bearings while also providing screw gaskets 3 that return what fluid escapes the labyrinth seals 2 toward the bearings. While the labyrinth seal rings 4 use plastic wear components in embodiments, metal inner rings provide more durability. The screw gasket 3 of embodiments, with its ring-shaped key 23 acting with the undercuts 20 of the seat and the section 21, provide a relatively inexpensive pumping gasket with long life.

It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. It will also be appreciated that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims. 

1. A rotating machine comprising: a stator, a rotor configured to rotate relative to the stator, a bearing supporting the rotor, and a plurality of sealing systems including sealing systems on both sides of the bearing, each sealing system comprising: a radially-acting labyrinth seal including a plurality of components on a plurality of facing radial surfaces of the rotor and the stator; and an axially-acting screw gasket, wherein the axially-acting screw gasket includes: a section, a seat formed in the stator and into which the section is inserted, and a ring-shaped key inserted into the section to force and retain the section into the seat.
 2. The rotating machine of claim 1, wherein the labyrinth seal comprises: a plurality of axially projecting rings, a corresponding plurality of grooves formed in the radial surface of the rotor and supporting the rings, and a corresponding plurality of facing grooves formed in the stator radial surface that faces the rotor radial surface, the rings project into the facing grooves.
 3. The rotating machines of claim 2 wherein each ring comprises a band with corresponding, interlocking profiles on either end thereof such that the ends are configured to be joined to form the ring.
 4. The rotating machine of claim 3, wherein each ring comprises: an inner ring of a first durable material, and a wear ring of a second durable material, said second durable material being less durable than the first durable material.
 5. The rotating machine of claim 4, wherein the inner ring is metal and the wear ring is plastic.
 6. The rotating machine of claim 4, wherein the wear ring is molded about the inner ring.
 7. The rotating machine of claim 4, wherein the wear ring is attached to the inner ring with an adhesive.
 8. The rotating machine of claim 1, wherein the screw gasket comprises a plurality of fillets mounted on the rotor, the fillets comprising a substantially helical profile diametrically along an inner periphery of the screw gasket.
 9. A wind machine comprising: a rotor; a stator; a bearing; and a rotating machine bearing sealing arrangement including: a labyrinth seal mounted on a plurality of facing radially-extending surfaces of the rotor and the stator, and a screw-type gasket mounted on a plurality of facing axially-extending surfaces of the rotor and the stator on a side of the labyrinth seal opposite of the bearing, the stator axially-extending surface including: a section including a plurality of fillets mounted on the rotor axially-extending surface, the fillets having a substantially helical profile diametrically along the rotor axially-extending surface, a seat in which the section sits, the seat including a plurality of undercuts into which the section extends, and a ring-shaped key inserted into the section to bias the section into the undercuts to secure the section in the seat.
 10. The wind machine of claim 9, wherein the labyrinth seal comprises a plurality of rings projecting from the rotor radially-extending surface and into corresponding facing grooves in the stator radially-extending surface.
 11. The wind machine of claim 10, wherein the rings are mounted in grooves in the rotor radially-extending surface and each ring comprises a band with corresponding profiles formed in ends of said ring, the profiles configured to interlock when overlapped to form the ring.
 12. The wind machine of claim 10, wherein the rings comprise wear surfaces formed about an internal ring, the wear surfaces being made of one material and the internal ring being made of another material.
 13. The wind machine of claim 12, wherein the wear surfaces are plastic and the internal ring is metal.
 14. A rotating machine bearing sealing arrangement comprising: a plurality of rings formed on a radially-extending surface of a rotor; a plurality of ring support grooves on the radially-extending surface of the rotor and supporting corresponding ones of the plurality of rings; a plurality of facing grooves on a radially-extending surface of a stator into which corresponding ones of the rings project substantially without contacting any portion of the facing grooves, wherein the rings and facing grooves form a radially-acting labyrinth seal; a seat formed in an axially-extending surface of the stator and including a plurality of undercuts; a section in the seat; a plurality of fillets of substantially helical diametrical profile formed on an outer surface of the section, the profile being configured to pump fluid toward the labyrinth seal when the rotor rotates relative to the stator; and a ring-shaped key inserted into the section and configured to force the section into the undercuts to secure the section in the seat, wherein the seat, the section, the fillets, and the ring-shaped key form an axially-acting screw-type gasket configured to return fluid escaping from the labyrinth seal.
 15. A rotating machine comprising a stator, a rotor configured to rotate relative to the stator, a bearing supporting the rotor, and a bearing sealing arrangement on either side of the bearing, each sealing arrangement comprising: a labyrinth seal mounted on a plurality of radially-extending surfaces of the rotor and the stator adjacent to the bearing, the labyrinth seal comprising: a plurality of rings projecting from the rotor radially-extending surface and into corresponding facing grooves in the stator radially-extending surface, each ring including a band with a plurlaity of corresponding profiles formed in ends of said ring, the profiles configured to interlock when overlapped to form the ring, and each ring including a plurality of wear surfaces formed about an internal ring, the wear surfaces being made of one material and the internal rings being made of another material, and a plurality of grooves in the rotor radially-extending surface in which the rings are mounted; and a screw-type gasket mounted on axially-extending surfaces of the rotor and the stator on a side of the labyrinth seal opposite the bearing, the screw-type gasket comprising: a plurality of fillets mounted on the rotor axially-extending surface, the fillets having a substantially helical profile diametrically along the rotor axially-extending surface, and a section mounted in a seat of the stator axially extending surface, the section including the fillets, the seat including a plurality of undercuts into which the section extends, and screw-type gasket including a ring-shaped key inserted into the section to bias the section into the undercuts to secure the section in the seat. 